continuous process tanner rotary drum Interview Questions and Answers
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What is a continuous process tanner rotary drum?
- Answer: A continuous process tanner rotary drum is a large, rotating cylinder used in leather tanning. It allows for the continuous processing of hides through various tanning solutions, offering increased efficiency and throughput compared to batch processing.
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Describe the typical construction of a rotary drum.
- Answer: Typically constructed from stainless steel for corrosion resistance, it features a cylindrical shell with perforated walls for solution penetration. It rotates on a central axis, driven by a motor, and includes loading and unloading mechanisms.
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What are the advantages of using a continuous process over batch processing?
- Answer: Continuous processing offers higher throughput, reduced labor costs, better process control (consistency), and potentially lower chemical usage per unit of leather produced.
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How is the rotation speed of the drum controlled, and why is this important?
- Answer: Rotation speed is controlled by a variable frequency drive (VFD) allowing for precise adjustment. This is crucial for optimizing chemical penetration, preventing damage to hides, and ensuring even tanning.
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Explain the role of drum perforation in the tanning process.
- Answer: Perforations allow for the even distribution of tanning liquors throughout the hide. The size and distribution of these holes is critical to efficiency and evenness of the tanning.
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What types of chemicals are commonly used in a continuous tanning drum?
- Answer: Common chemicals include tanning agents (chromium salts, vegetable tannins), auxiliary chemicals (pH adjusters, wetting agents, fatliquors), and other processing chemicals.
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How is the temperature controlled within the drum?
- Answer: Temperature is typically controlled through jacketed drums with heating/cooling systems circulating water or other heat transfer fluids.
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What are some common maintenance tasks for a continuous tanning drum?
- Answer: Regular inspections for wear and tear, cleaning of the drum interior, lubrication of bearings, and checking the functionality of the drive system and temperature control.
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Describe the process of loading and unloading hides into the drum.
- Answer: Hides are typically loaded via a chute or loading mechanism at one end and unloaded at the opposite end, often using a discharge system that minimizes damage to the processed hides.
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